REALYTIKSBottling & packaging plant · digital twin
Every line, machine, pallet, truck and kilowatt in a 1:1 3D twin, fed by the systems you already run. Scroll to walk through the plant.
Plan your floor
This hall runs one bottling line. Add machines from the left: conveyors route themselves, bottles split between parallel machines, and the output follows the slowest stage. Fill the floor your way and see how close you get to the day's target.
What the twin knows
Dashboards show numbers. A twin shows the filler that is drifting, the dock that is idle and the aisle where people and forklifts meet, on the plant itself.
Line speed, stops, changeovers and OEE per line, shift and SKU.
PLC · SCADA · MES
Vibration, temperature and current with drift alerts and remaining-life estimates.
IoT sensors · CMMS
Vision rejects, checkweigher data and lab results traced to machine and minute.
Vision · LIMS
Zone headcount, PPE compliance, forklift proximity and robot-cell intrusions.
CCTV analytics · access
Tank levels, raw stock, WIP and finished goods down to the rack slot.
WMS · ERP · RFID
Gate, weighbridge, yard and dock status with trailer turnaround times.
Yard · ANPR · ERP
Grid, solar, steam, chilled water and compressed air per line and per bottle.
Meters · BMS
Water ratio, effluent quality, emissions and CO₂ against targets.
ETP sensors · stack monitors
How it works
We build the plant at 1:1 from layouts, drawings and a site walk: buildings, lines, racks and utilities.
We plug into what you already run (OPC UA, MQTT, MES, ERP, WMS, CCTV) without replacing anything.
Every team works from the same live model in a browser, with alerts placed on the asset they belong to.
More twins
Send us a layout of one line or the whole site. We'll show you what it looks like connected to your data.
contact@realytiks.comWant to see more? Visit the Realytiks home page.